Safety Management and Safety Engineering

It is acknowledged that a high risk driver in the procurement or refurbishment on any major engineering system for the transportation market is gaining certification or approval from the industry's own Regulatory Authorities. AEGIS has been at the forefront of engineering system approvals management since 1997. AEGIS' knowledge of Safety Management Systems has been developed over 20 years and as a consequence; our experience ensures that Approval and Certification is gained in a cost effective and timely manner.

AEGIS Engineers, working in conjunction with our clients and industry regulatory bodies have prepared the safety cases for new and refurbished transport systems (rail and aerospace). In all projects, the safety case and associated approvals certification was available to support all phases of engineering project. AEGIS currently provides safety management support for a range of transport systems manufacturers including:

  • Bombardier Transportation
  • Rolls Royce plc
  • Network Rail
   

Independent Safety Assessment

A core aspect of the AEGIS business is the provision of Independent Safety Assessment (ISA).

AEGIS is an accredited ISA. AEGIS has a dedicated assessment team that have the necessary skills required for the ISA tasks we support. We maintain a comprehensive database detailing the experience and competence of our ISA staff. The database, which is regularly reviewed and assessed was cited as an example of best practice during a recent audit.

AEGIS is the ISA for a number of new procurements that will soon be approved for operation. The approach we adopt to the ISA task is in accordance with ESM Issue 3 (YB3) and associated ISA Guidance Notes.

The ISA work undertaken to date has been cited as meeting both their requirements for a clear and unambiguous statement on the adequacy of a project's safety management process and also on the suitability and sufficiency of the required hazard identification and risk assessment.

 

home - top
Download Independent Safety Assessment Capability -

Risk Assessments

Within a structured safety management and safety engineering process AEGIS engineers are totally familiar with the tools and methods associated with the identification, assessment and demonstration of Tolerable and ALARP risk.

FTA and FME(C)A techniques are used to review the design concepts in support of the engineering safeguards required to control the risk of failure. Hazard Identification and HAZOP studies use proven methodologies to identify the hazards associated with the design, operation and maintenance of complex systems. Operational and Engineering Review Groups form the backbone of any assessment with experienced AEGIS managers and engineers in the facilitator role.

 

home - top
Download Risk Assessment Capability -

Software Assurance and Audits

Software Safety and the assurance of software is a subject of increasing concern as system control through software becomes evermore widespread. Increasingly software is used to control safety related equipment and systems. Assurance of the safety of such software is paramount. AEGIS has been at the forefront of software assurance within the Railway Industry and has developed a range of tools and processes coupled with in-depth experience and expertise. AEGIS capability in this field ranges from the management of software development, determination of required safety integrity, verification and validation and assessment/audit.

Our engineers can provide SIL compliance to EN61508, EN50128 & RO178B for all levels of safety.

 

home - top
Download Software Assurance Case Study-

EMC Studies

Manufacturers of electrical and electronic equipment or systems must demonstrate that the equipment/ system does not interfere with the electromagnetic spectrum and has an intrinsic level of electromagnetic immunity as mandated by Statutory Instrument No. 2372, 1992 which is the UK implementation of the EC EMC Directive 89/336/EMC.

For the railway environment this is achieved through testing in accordance with the requirements of the EN50121 suite of standards.

AEGIS engineers can carry out tests, analyse results, propose design improvements and prepare test reports or Technical Construction Files (TCFs) in demonstration of compliance with legislative EMC requirements.

 

home - top  

Approvals and Management

Gaining the necessary approval for systems and equipment within permissioning regimes, for example, railways, aviation, nuclear and processing industries, is often costly and difficult without detailed knowledge of the requirements of the approvals process. AEGIS staff, through many years of experience have detailed knowledge of the approvals process which when coupled with detailed engineering expertise ensures that clients are supported throughout their project and provided with timely advice and management leading to approval at optimal cost.

 

home - top
Download Approvals Management Case Study -

Product Acceptance

Complementary to approvals management, AEGIS has a wealth of experience in product acceptance. This expertise extends to the management of product acceptance on behalf of manufacturers and suppliers through to detailed conformance testing and assessment of products on behalf of clients. In practical terms AEGIS manages the gaining of product acceptance on behalf of a supplier and acts as product validator on behalf of clients.

 

home - top
Download Product Acceptance Capability -

Reliability Engineering Assessment and Growth Management

High reliability with optimal maintenance is a fundamental requirement of most modern systems. A core aspect of AEGIS business is in Reliability Assessment, Engineering and Management.

Through expertise developed through numerous applications, AEGIS has developed proven methodologies for the investigation of equipment and system reliability and has a wealth of experience in the implementation of cost-effective and timely engineering solutions to allow clients to achieve the high reliability/availability levels sought. This expertise extends from assessments of current reliability, analysis of reliability 'drivers', development of solutions from cost/benefit analysis, detailed design and implementation through to ongoing monitoring/reporting.

 

home - top
Download Reliability Assessment Capability -

Electrical, Mechanical and Software Project Engineering

AEGIS's engineers have a wealth of experience in all aspects of project engineering. Projects that have been undertaken for clients cover mechanical, electrical and software engineering projects and range from a few days support to 18 month projects involving a number of AEGIS engineers.

The project engineering support offered by AEGIS gives clients greater flexibility in managing their project workload without the time and cost of using additional full time staff. AEGIS can often deploy a number of engineers to assist with general project engineering or more specialist tasks which allows clients to maintain or recover programme deadlines.

 

home - top
Download Project Engineering Case Study -

Project Management

Project management is at the heart of all AEGIS' activities from simple project engineering tasks through to complete system safety approvals. AEGIS therefore provides this service to its clients to help them in the management of their projects. AEGIS consultants have extensive experience of project management including the management of projects worth > £100M. This experience covers all project stages from feasibility / concept to design test and validation, including procurement / manufacture, system integration and service introduction / reliability growth monitoring & management.

All the major project planning packages are supported by AEGIS, including MS Project, Primavera, and Artemis.

So whether you need resources to manage a whole project or simply someone to help get a baseline plan together AEGIS can help.


home - top  

Incident Investigation

With a team of industry-accredited investigators, AEGIS provides an investigation service to a range of industry clients. Incidents tackled have ranged from the technical to the operational. All have been subjected to detailed investigation aimed at preventing recurrence, managing risk and improving performance and safety.

AEGIS Incident Investigation provides numerous services:

  • Thorough and diligent investigation to ensure the complete environment of the incident has been understood, as well as other safety related matters.
  • Underlying cause identification - coming to a clear understanding, not just of the immediate cause of incidents, but also their underlying causes
  • Risk assessment, management and reduction.
  • Recommendations for corrective action - targeted and specific measures which when implemented will prevent repeat incidents.
  • Improvement of safety and performance.
  • Liaison with all parties involved to achieve a consensus view.

By systematic investigation of today's incidents, tomorrow's major accidents may be prevented.

 

home - top
Download Incident Investigation Case Study -

Quality and Specialist Audits

AEGIS have a number of trained quality auditors and carry out quality audits for organisations or projects to international quality standards such as ISO 9000. In addition AEGIS' staff can also carry out specialist audits in other areas such as RGS Safety Critical Supplier Accrediation, software, safety management, engineering design, product development, procurement, verification and validation.

Audits are always carried out with a practical and pragmatic focus on the purpose of the audit. Compliance with any relevant standards, procurement requirements and best practice is always a key part of the audit. These requirements are always applied in a relevant and appropriate way to the audit being undertaken to ensure that the audit becomes a value adding process. This builds commitment and involvement from the relevant parties and allows early identification of problems which can save time and money on expensive re-working and retrofitting.


home - top  

Training

AEGIS has a portfolio of Training Courses aimed at giving practical cost-effective coaching to Engineers and Managers. These courses range from introductory modules to in-depth training for more advanced students. Theory is covered in detail but high emphasis is placed on practical examples drawn from actual case studies. All AEGIS trainers are Engineers with many years of practical experience in the subjects taught. A series of mature courses are available at introductory and detailed levels these include System Assurance, Analysis techniques and Safety Engineering and Management. In addition, bespoke courses may be developed to meet client specific needs and can be presented in-house or on-site.

 

home - top  

Engineering Acceptance

 

 

 

 

AEGIS in partnership with Resco Rail Vehicle Acceptance & Engineering Services offer the "complete service" of testing new build and modified vehicles including the Engineering Acceptance of Rail Vehicles.

The strength of AEGIS/ Resco Rail's Engineering Acceptance Services comes from the vast experience of its personnel in dealing with the testing, registration and acceptance issues of new build vehicles for both UK and foreign markets. The CCB and VAB resource that we employ are capable rolling stock engineers that have experience of all types of rolling stock.

AEGIS staff currently provide rolling stock manufacturers with engineering support in the management of the fleet Design Scrutiny and Engineering Acceptance processes. Their engineers manage the interface between the fleet engineers and the internal or external CCB and VAB organisations.

At present Resco Rail is authorised by Rail Safety and Standards Board (RSSB) to issue certification in respect of Design Scrutiny, Construction, Maintenance and Engineering Acceptance of Locomotives, Multiple Units, Coaching Stock and Freight Vehicles. We are also actively pursuing to extend the scope to On-Track Plant and Road Rail - Rail Mounted Maintenance Machines.

 

home - top  

Signalling Compatibility Management - For Railway Systems

Fundamental to the modern safety case engineering process is an understanding of the interactions between rolling stock and the railway infrastructure. Rolling stock traction and auxiliary systems may be considered as sources of electromagnetic energy. This energy is coupled through several mechanisms to produce interference at a victim system; traditionally signalling system track circuits, communication systems, trainborne electronic systems and susceptible systems neighbouring the railway network.

For each potential victim of interference it is incumbent on the rolling stock manufacturer to demonstrate that an acceptable margin of safety is achieved between the level of electromagnetic emissions and the susceptibility of the victim system.

AEGIS EMC managers and engineers have a detailed knowledge and understanding of the interference mechanisms and susceptibility levels of infrastructure systems and have successfully prepared Infrastructure Compatibility Documents in support of rolling stock compliance with safety case requirements.

AEGIS EMC engineers are experienced in the use of modelling and simulation packages to identify sources of electromagnetic noise and to analyse and optimise design solutions prior to design implementation. AEGIS EE&CS engineers can prepare detailed calculations including:

  • Inductive coupling to lineside cables.
  • Magnetic flux density calculations to analyse 'close-up' effects.
  • Overhead line resonance analysis.
  • Longitudinal voltage analysis.
  • Psophometric current analysis.
home - top